PLC Programming and Commissioning for Special-Purpose Machines and Conveyor Systems_
Whether you need brownfield upgrades or a greenfield line, DS Auto-Solutions connects your equipment via Profinet, EtherCAT or TCP/IP, integrates frequency inverters and creates readable diagnostics for quick troubleshooting. Talk to us about PLC programming, virtual commissioning and drive integration that accelerate your next project.
PLC Programming, Virtual Commissioning and Drive Integration
DS Auto-Solutions delivers robust PLC programming and
virtual commissioning for efficient, low-risk startups.
We combine TIA Portal, Simatic Step 7 Classic,
TwinCAT 2 and TwinCAT 3 with realistic
digital twins to shorten ramp-up time, reduce on-site effort and increase
plant availability. Our team also integrates SEW Movidrive and
Danfoss FC-series for precise motion, pump control and
modulo positioning—ready for scalable, maintenance-friendly automation.
Core Capabilities
- 🚀 Comprehensive PLC platforms: Programming in Step 7 Classic, TIA Portal, TwinCAT 2 and TwinCAT 3 for reliable, scalable solutions tailored to your industry.
- 🧪 Virtual commissioning: With Industrial Physics and Emulate3D we simulate and validate PLC logic to cut errors, reduce setup time and lower commissioning costs.
- ⚙️ Drive configuration and control: Implementation of SEW Movidrive for speed control and modulo positioning plus Danfoss FC-series drives for accurate pump and motion tasks.
- 🧩 Advanced programming standards: Maintainable code in LAD, FBD, STL, SCL and ST for robust performance and clean system integration.
- 🖥️ User-friendly visualization: HMIs with WinCC and WinCC Flexible for intuitive operation, efficient monitoring and seamless interaction with production systems.
- 🌍 Cross-industry expertise: Proven automation for automotive, pharma and logistics with global on-site commissioning support.
Frequency Inverter Setup & Linear Motion Integration
We specialize in the configuration and programming of frequency inverters such as SEW Movidrive, Movitrac, Movimot, and Danfoss FC-series drives. Our solutions enable precise speed control, positioning tasks, modulo functions, and pump control, ensuring maximum performance, energy efficiency, and accurate automation.
In addition, we implement Festo linear axis systems and pneumatic valve terminals to support complex linear motion control and advanced pneumatic automation in industrial applications. This combination provides a reliable basis for modern, flexible, and scalable automation environments.
Our Services Include:
- Frequency inverter configuration: Parameterization of SEW Movidrive, Movitrac, Movimot, and Danfoss FC-series drives for customized motion control.
- Linear motion system integration: Implementation and control of Festo linear axis systems for precise movement tasks.
- Pneumatic valve terminal integration: Flexible control of Festo valve terminals for efficient actuator management.
- PLC system integration: Seamless connection of drive and motion components into your existing PLC-controlled automation infrastructure.
- On-site commissioning: Fine-tuning and technical support at your facility to ensure smooth operation and peak system efficiency.
By combining digital preparation with on-site commissioning, we minimize downtime and reduce project risks. Each system is tested in detail to ensure compatibility and long-term stability in your production environment. This approach allows you to benefit from shorter commissioning phases, lower maintenance costs, and increased productivity.
Our expertise covers multiple industries including automotive suppliers, packaging solutions, food and beverage, and pharmaceutical production. We adapt every automation solution to the specific requirements of your sector, guaranteeing efficient and sustainable results. With DS Auto-Solutions, you receive not only technical programming expertise but also a long-term partner for continuous improvement of your automation systems.
From specification to FAT, we align PLC software, HMI/SCADA and drive technology with your
standards, naming conventions and safety requirements. Our virtual commissioning uncovers edge cases early, enabling
faster I/O checks, recipe testing and realistic throughput analysis.
The result: fewer hotfixes, predictable timelines and a stable
handover to production.
Whether you need brownfield upgrades or a greenfield line, DS Auto-Solutions connects your equipment
via Profinet, EtherCAT or TCP/IP,
integrates frequency inverters and delivers
clear diagnostics for quick troubleshooting.
Ready to accelerate your next automation project?